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Last updated January 31, 2026
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Short-residence cylindrical reactor geometry: BASFRecent Research Landscape

Localized hotspots in high-temperature catalytic reactors cause catalyst sintering and vessel fatigue. These innovations utilize integrated detection and heating mechanisms to maintain thermal equilibrium across the tube bundle.

What technical problems is BASF addressing in Short-residence cylindrical reactor geometry?

Inefficient thermal energy transfer

(27)evidences

High residence times and uncontrolled temperatures during distillation cause product breakdown. Rapid cooling and supersonic expansion prevent chemical instability and yield loss.

Localized thermal runaway

(10)evidences

Undetected temperature spikes in reactor tubes cause catalyst degradation and safety hazards. Monitoring these hotspots prevents reactor failure and ensures uniform reaction kinetics.

High temperature sensor housing failure

(9)evidences

Inconsistent heat distribution during high-temperature sintering and debinding leads to structural defects and material instability. Achieving precise thermal control prevents product warping and ensures material integrity.

Thermal instability during short residence

(7)evidences

High energy consumption and heat loss during high-temperature catalytic reactions. Improving heat capture reduces operational costs and prevents thermal degradation of reactor components.

Inefficient endothermic heat transfer

(6)evidences

High-temperature endothermic reactions are limited by the rate at which thermal energy can be supplied to the reaction zone. Overcoming this bottleneck prevents thermal gradients and increases reaction throughput.