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Last updated January 31, 2026
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Zoned catalytic filter coating: BASFRecent Research Landscape

Backpressure buildup and poor filtration efficiency in gasoline exhaust systems increase fuel consumption and emissions risks. These innovations control the spatial distribution of catalytic coatings within the filter pores to balance pressure drop against conversion efficiency.

What technical problems is BASF addressing in Zoned catalytic filter coating?

Excessive exhaust pollutant emissions

(18)evidences

High flow resistance in filter walls reduces engine efficiency and fuel economy. Zoned coating minimizes pressure drop while maintaining required emission conversion rates.

Incompatible catalyst component interference

(6)evidences

Incomplete combustion leads to harmful levels of hydrocarbons, carbon monoxide, and nitrogen oxides. Reducing these pollutants is necessary to meet environmental regulations and prevent atmospheric degradation.

Exhaust emission thermal instability

(6)evidences

Inadequate oxidation rates during cold start and close-coupled engine operations. Improving reactivity at lower thermal thresholds prevents excessive tailpipe emissions.

Harmful engine exhaust emissions

(5)evidences

Incomplete conversion of nitrogen oxides, carbon monoxide, and hydrocarbons during engine operation. Reducing these pollutants ensures compliance with stringent environmental regulations and prevents atmospheric degradation.

Exhaust emission compliance failure

(4)evidences

Non-uniform distribution of exhaust gas and thermal gradients leads to inefficient use of precious metals across the substrate. Addressing this prevents localized catalyst aging and reduces excessive material costs.