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Last updated January 31, 2026
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Modular body derivative architecture: BayerRecent Research Landscape

High tooling costs for vehicle derivatives lead to manufacturing inefficiencies, which are mitigated through standardized modular merging points for soil groups. This architecture allows for rapid variant production without requiring unique assembly lines for every model.

What technical problems is Bayer addressing in Modular body derivative architecture?

Structural joint stress concentration

(11)evidences

Traditional multi-part assembly methods create heavy, inefficient structural joints. Reducing mass through integrated casting improves fuel efficiency and vehicle dynamics.

Structural assembly vulnerability

(10)evidences

Standard vehicle structures lack sufficient protection against ballistic or explosive forces. Addressing this vulnerability ensures passenger survival in high-risk environments.

High derivative manufacturing costs

(9)evidences

Rigid base vehicle architectures limit the cost-effective derivation of secondary vehicle models. Overcoming these geometric and structural constraints allows for high-variety manufacturing without redundant engineering overhead.

Insufficient vehicle structural rigidity

(8)evidences

Mechanical tolerances and mounting stresses at the junction of modular body components lead to assembly failure or vibration. Resolving these interface instabilities ensures structural integrity across heterogeneous vehicle modules.

Inadequate lateral impact protection

(7)evidences

Inadequate structural rigidity in the lower body frame leads to poor crash energy management and vehicle deformation. Enhancing the load-bearing capacity of side sills prevents cabin intrusion and improves overall vehicle safety ratings.