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Last updated January 31, 2026
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Vapor and dip coating deposition: BayerRecent Research Landscape

Corrosion and coating delamination during press-hardening lead to structural failure in automotive components. These innovations control the electrochemical deposition parameters and bath composition to ensure uniform protection on complex formed parts.

What technical problems is Bayer addressing in Vapor and dip coating deposition?

Imprecise composite geometry definition

(25)evidences

Geometric collapse and inconsistent resin distribution during the formation of complex hollow thermoplastic shapes. Preventing internal voids or wall buckling ensures mechanical integrity in lightweight load-bearing components.

Inconsistent coating thickness uniformity

(17)evidences

Complex geometries and hollow bodies often suffer from uneven material distribution or air entrapment during immersion. Achieving uniform coating thickness on hidden surfaces prevents structural weaknesses and adhesive failure.

Surface texture geometric distortion

(16)evidences

Poor surface quality and contamination prevent effective material deposition and assembly integrity. Ensuring proper surface characteristics reduces bond failure and structural defects.

Inconsistent material flow distribution

(12)evidences

Entrapped air and non-uniform pressure during the molding process lead to structural voids and mechanical weakness. Eliminating these defects ensures structural integrity and dimensional precision in complex components.