Excessive heat accumulation in the excitation unit and rotor assembly leads to insulation failure and reduced power density. Effective heat dissipation ensures continuous high-torque operation and prevents component burnout.

Improper positioning of stator laminations and assemblies during manufacturing leads to electromagnetic imbalances and mechanical interference. Ensuring precise spatial registration prevents parasitic losses and structural failure in high-torque axial flux environments.

Mechanical instability and component separation within the stator housing during high-torque operation. Preventing structural deformation ensures consistent air gap maintenance and motor longevity.