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Last updated February 1, 2026
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Contactor sintering detection circuitry: BYDRecent Research Landscape

Welded contactors in high-voltage battery systems lead to catastrophic thermal runaway or loss of isolation. These innovations integrate specialized sensing circuits to monitor terminal voltage differentials and prevent unsafe vehicle operation.

What technical problems is BYD addressing in Contactor sintering detection circuitry?

Inadequate gate drive control

(84)evidences

High-current switching events cause contactor terminals to fuse or stick, preventing circuit isolation. Detecting and preventing this failure mode ensures system safety and prevents catastrophic battery discharge.

High voltage isolation failure

(66)evidences

Inadequate monitoring of insulation integrity leads to hazardous electrical leakage between high-voltage components and the vehicle chassis. Identifying these faults prevents catastrophic short circuits and ensures operator safety.