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Last updated February 1, 2026
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Hermetic liquid-cooled blind-mate connectors: BYDRecent Research Landscape

Fluid leakage at connection points causes catastrophic electrical shorts and thermal runaway in high-voltage battery packs. These innovations mitigate risk through high-sealing self-mating joints and integrated leak detection interfaces.

What technical problems is BYD addressing in Hermetic liquid-cooled blind-mate connectors?

Excessive battery thermal accumulation

(19)evidences

Inadequate heat dissipation during high-load cycles leads to cell degradation and thermal runaway. Mitigating heat buildup ensures battery longevity and operational safety in electric vehicles.

Excessive battery thermal accumulation

(16)evidences

Inefficient heat removal from dense electrical assemblies leads to thermal runaway and reduced cycle life. Effective heat extraction ensures operational safety and maintains peak power density.

Thermal runaway and overheating

(14)evidences

Excessive heat accumulation in battery packs leads to catastrophic failure and reduced cycle life. Mitigating this thermal instability ensures operational safety and prevents degradation in high-power electrical systems.

Coolant leakage during connection

(9)evidences

Fluid loss and environmental contamination during the mating of liquid-cooled interfaces. Preventing unintended discharge ensures electrical safety and system pressure integrity.

Excessive battery thermal accumulation

(6)evidences

Excessive heat accumulation during high-load cycles causes thermal runaway and cell degradation. Efficient heat removal ensures safety and extends battery lifecycle.