BYD

Last updated February 1, 2026

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Modular battery pack terminal interconnects: BYDRecent Research Landscape

Mechanical failure at high-vibration junctions increases electrical resistance and thermal runaway risk. These innovations stabilize the electrical path through reinforced structural interfaces between cells and vehicle chassis.

What technical problems is BYD addressing in Modular battery pack terminal interconnects?

Interconnect assembly complexity

(100)evidences

Loose or shifting components during the integration of cells into packs lead to electrical failure and structural weakness. Securing these interfaces ensures reliable electrical continuity and pack integrity.

Inadequate power density scaling

(77)evidences

Resistive losses and heat generation at connection points limit power delivery. Reducing these bottlenecks prevents thermal runaway and increases vehicle range.

Interconnect mechanical fatigue failure

(21)evidences

Vibration and thermal expansion in electric vehicle battery packs cause stress at terminal connections. Preventing structural fracture in flexible interconnects ensures continuous electrical conductivity under dynamic loads.