Limited active material packing within standard cell form factors restricts total energy storage. Overcoming this bottleneck allows for higher capacity in portable and automotive electrical equipment.

Current flow bottlenecks at the tab-to-terminal interface limit power delivery and increase heat generation. Reducing this resistance prevents thermal runaway and improves charging speeds in high-capacity cells.

Mechanical misalignment during assembly leads to uneven stress distribution and poor electrical connectivity. Precise positioning ensures structural integrity and uniform thermal management across large-scale modules.

Mechanical instability and misalignment during the integration of pole cores and ear assemblies. Preventing internal damage during high-speed manufacturing ensures long-term cell reliability.